Large Diameter Chuck Type Automatic Welding Machine
Product Overview
Solving your business pain points through innovative technical solutions
The PPCW series large diameter chuck type automatic welding machine is mainly used for automatic welding of large diameter pipes and pressure vessels in various industries. It uses a large diameter chuck main unit to clamp and rotate the workpiece ends, while the cantilever welding machine moves to various weld positions for welding. A single clamping can meet the automatic welding requirements for welds at different positions on the cylinder, achieving cylinder+flange fillet welds and cylinder+head, cylinder lengthening groove circumferential welds. Additionally, by adding precision heavy rail tracks and front/rear axis swing mechanisms to the cantilever welding machine, longitudinal seam welding of workpieces can be achieved through the movement of the cantilever welding machine.
Product Brochure
Showcasing product details and actual application scenarios from multiple angles
Welding Quality
Stringent process standards ensure the reliability of every weld point
- Inspection Passed: Excellent welding quality with RT/UT inspection passed welds;
- Mechanical Properties: Meets pressure test or impact, tensile, bending and other mechanical property test requirements;
- Aesthetic Formation: Beautiful weld formation without defects such as pores, undercuts, cracks, slag inclusions, lack of penetration, or lack of fusion.
Product Specifications
Model specifications and technical performance indicators at a glance
| Model | PPCW-1000 | PPCW-1200 | PPCW-1600 |
|---|---|---|---|
| Applicable Pipe Diameter | ≦Φ1000 | ≦Φ1200 | ≦Φ1600 |
| Applicable Material |
Carbon steel, alloy steel, stainless steel, low-temperature steel, duplex stainless steel, copper-nickel alloy, etc.
(Can be additionally configured for welding aluminum alloy, aluminum-magnesium alloy, etc.)
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| Applicable Bevel Type | I, V, U, double V, double V+U and various other bevel types | ||
| Applicable Workpiece Welds | Groove circumferential welds / socket fillet welds, can be configured for longitudinal seam welding | ||
| Welding Process |
TIG
Hot Wire TIG
GMAW
SAW
PAW
(One or multiple processes can be selected as an integrated solution)
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| Welding Method |
Circumferential Welds: Workpiece rotates, welding torch can perform horizontal swing/oblique swing/non-swing welding
Longitudinal Welds (Optional): Workpiece remains stationary, cantilever welding machine moves, welding torch performs front/rear swing/non-swing welding
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| Control Method | WSP welding process expert database system, manual jog control / automatic program control | ||
| Basic Equipment Composition |
Chuck type main unit + mobile cantilever welding machine + roller stand + track system + welding power source
For optional longitudinal seam welding: Precision heavy rail tracks + front/rear axis swing/fine-tuning mechanism + longitudinal seam software package
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※Due to continuous product iteration and different working conditions among users in different industries, configurations and performance parameters are subject to the product order specifications.
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