PPCW Series Chuck-Type Automatic Pipe Welding Machine
Product Overview
Solve your business pain points with innovative technical solutions
The PPCW series chuck-type automatic pipe welding machine is mainly used for automated prefabrication welding of pipelines in various industries. The chuck main unit clamps the workpiece end to drive rotation, and the cantilever welder travels and moves to each weld position for welding. A single clamping setup enables automatic welding of weld seams at different positions on the pipe section. Both groove butt circumferential welds and socket fillet welds can be welded automatically. In addition, an internal torch welding mechanism, oscillation mechanism, welding power source, and control functions can be added to the mobile cantilever welder to achieve synchronized inner/outer dual-torch welding for flange fillet welds.
Product Brochure
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Welding Quality
Strict process standards ensure the reliability of every weld point
- Inspection passed: Good welding quality; welds pass RT/UT inspection;
- Mechanical properties: Meets the requirements of pressure tests or mechanical property tests such as impact, tensile, and bending;
- Attractive appearance: Weld beads are well-formed, with no defects such as porosity, undercut, cracks, slag inclusion, lack of penetration, or lack of fusion.
Product Specifications
Overview of model specifications and technical performance indicators
| Equipment Model | PPCW-12/16 | PPCW-24 | PPCW-32 | PPCW-40 |
|---|---|---|---|---|
| Applicable Pipe Diameter | DN30-300/400 | DN50-600 | DN100-800 | DN200-1000 |
| Workpiece Type | Pipe + pipe, pipe + elbow, pipe + flange, pipe + tee, pipe + reducer, pipe + end cap, fitting + fitting, etc. | |||
| Applicable Materials |
Carbon steel, alloy steel, stainless steel, low-temperature steel, duplex stainless steel, titanium alloy, etc.
(Optional upgrade for welding aluminum alloy, aluminum-magnesium alloy, etc.)
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| Applicable Bevel Type | I, V, U, double-V, double-V + U, and other bevel types | |||
| Applicable Weld Seams | Bevel circumferential welds / socket fillet welds, optional straight-seam welding function | |||
| Welding Process |
TIG
Hot-wire TIG
GMAW
SAW
PAW
(Select one or integrate multiple processes)
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| Welding Method | Workpiece rotation; the torch can weld with horizontal oscillation / angled oscillation / no oscillation | |||
| Multi-layer Multi-pass Welding | Single-layer welding can be selected, or continuous automatic multi-layer multi-pass welding can be completed | |||
| Control Method | WPS welding process expert database system, manual jog control / automatic program control | |||
| Basic Equipment Configuration |
Chuck-type main unit + mobile cantilever welder + support trolley + rail system + welding power source
(When adding internal torch welding: internal torch welding mechanism + oscillation mechanism + welding power source + control software package)
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| Optional Main Unit Types |
Chuck flip type
Chuck lifting type
Chuck lift-and-flip integrated type
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※As products are continuously iterated and upgraded, and operating conditions vary among users across different industries, the configuration and performance parameters are subject to the product order.
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